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Revista mexicana de ciencias forestales

versão impressa ISSN 2007-1132

Rev. mex. de cienc. forestales vol.7 no.38 México Nov./Dez. 2016

 

Article

Mechanical properties of the composite material made with bamboo (Guadua angustifolia Kunth) and polypropylene

Karen Catherine Lázaro León1 

Héctor E. Gonzáles Mora2 

Aldo J. Cárdenas Oscanoa3 

1Bachiller en Ciencias Forestales. Perú, Correo-e: kphiru@hotmail.com.

2Facultad de Ciencias Forestales, Dpto. Industrias Forestales, Universidad Nacional Agraria La Molina. Perú. Correo-e: egonzales@lamolina.edu.pe

3Laboratorio de Anatomía de la Madera y Propiedades Físicas. Centro de Innovación Productiva y Transferencia Tecnológica de la Madera. CITEMADERA. Perú


Abstract

Composite materials have been utilized since ancient times. Natural fibers have been used as reinforcement for plastic matrices since 1939, because they offer certain advantages compared to synthetic fibers: they are renewable, biodegradable, less abrasive, do not cause eye irritation, and their production involves less energy demand. Particles from the apical parts of residual bamboo (Guadua angustifolia) canes were used in this study to obtain composite polypropylene (PP) materials, with or without a coupling agent (maleic anhydride-polypropylene, MAPP). These materials were made using the extrusion/compression method, with -20/+40, -40/+60 and -60/+80 ASTM mesh sizes; 50/50, 40/60 and 30/70 mixing ratios, and 0 and 2 % MAPP. A total of 18 formulations were obtained, and their mechanical properties of tension, flexion and impact were assessed. The results show that the materials had the best values for tension, flexion and impact with the -60/+80 mesh size and the 30/70 ratio, and that MAPP improves the properties of composite materials made with bamboo. Resistance to impact for composite materials is directly proportional when a coupling agent is added.

Key words: Bamboo; flexion; impact; composite materials; polypropylene; tension

Resumen

Los materiales compuestos se usan desde la antigüedad. A partir de 1939 se emplearon las fibras naturales como refuerzo de una matriz plástica, ya que ofrecen ciertas ventajas en comparación con las sintéticas, ya que sonrenovables, biodegradables, menos abrasivas, no causan irritación en los ojos, y presentan una menor demanda energética para su producción. Se utilizaron partículas provenientes de la parte apical de cañas residuales de bambú (Guadua angustifolia) para la obtención de materiales compuestos de polipropileno (PP) reforzados, sin y con agente acoplante (anhidrído maléico de polipropileno-MAPP). En la elaboración Se elaboraron materiales compuestos por el método de extrusión y compresión con tamaños de malla ASTM: -20/+40, -40/+60 y -60/+80; con proporciones de mezcla bambú/plástico: 50/50, 40/60 y 30/70; y con 0 y 2 % de MAPP. En total se obtuvieron 18 formulaciones, a las cuales se les evaluaron sus propiedades mecánicas de tensión, flexión e impacto. Los resultados muestran que los materiales presentaron los mejores valores con el tamaño de malla -60/+80 y la proporción 30/70 para la tensión, flexión e impacto, y que el MAPP mejora las propiedades de los materiales compuestos con bambú.

Palabras clave: Bambú; flexión; impacto; materiales compuestos; polipropileno; tensión

Introduction

Composite materials have been used since ancient times (Pérez, 2012). Natural fibers have been used to reinforce plastic matrices since 1939; by the year 2000, composites containing kenaf, abaca, hemp and flax fibers were integrated into various autoparts. Since 2004, certain elements for electronics, such as mobile phone cases and covers containing kenaf fibers began to be produced, and since 2006, sports items are made with hemp, flax and kenaf fibers (Brief, 2011).

Natural fibers provide certain advantages compared to synthetic fibers, as they are renewable, biodegradable, less abrasive, and do not cause eye irritation, and their production entails lower energy requirements (Mutjé et. al., 2006; Venkateshwaran et al., 2012).

Guadua angustifolia Kunth is widely appreciated in Peru due to its rapid growth; it is used to build houses; it is used in the construction of homes, sheds, barns, storehouses, country houses, etc. However, its exploitation generates much waste, as only 30 % of the cane is used (Gonzáles, 2005).

When polymers are mixed with lignocellulosic fillers, there is no adequate adhesion due to the hydrophobic and hydrophilic characteristics of their molecules (Fuentes et al., 2013). Therefore, coupling agents such as maleic anhydride-polypropyilene (MAPP) are used to modify the fiber surface and thus obtain a good interface with the polymeric matrix and thereby improve the mechanical properties of the composites (Faruk et al., 2012).

Mechanical properties are important for all composite materials because they make it possible to determine a final use of the product according to its resistance to tension, flexion and impact (Faruk et al., 2012).

The objective of the present work was to assess the effect of the combination of the various particle sizes, bamboo/plastic mixing ratios, and addition of MAPP on the mechanical properties of tension, flexion and impact, in order to recommend the formulation that will ensure the best performance.

Materials and Methods

The apical parts of the Guadua angustifolia cane were collected in the village of Limoncito, in the La Florida district of Cajamarca, Peru. They were left to dry in the open air and later placed in a MOORE oven at 60 °C until their moisture content decreased to 12 percent; they were subsequently ground and sifted in order to obtain three particle sizes as reinforcement material (with 20, 40, 60 and 80 ASTM mesh sizes).

A polypropylene homopolymer with a fluidity index of 12.5g 10 min-1 (2.16kg 230 °C-1) was used as a thermoplastic matrix. The coupling agent was MAPP, at a 2 % concentration. The particles were dried in an LABOR MÜSZE RIPARI oven at 100 °C during 48 hours in order to reduce their moisture content. Various mixtures, shown in Table 1 were produced. The preparation of the raw materials, the drying of the samples and the flexion trial took place at the laboratories of Transformación Química, de Secado y de Propiedades Físico-Mecánicas de la Madera (Wood Products’ Chemical Transformation, Drying and Physical-Mechanical Properties), of the Universidad Nacional Agraria La Molina (UNALM), (La Molina National Agrarian University, UNALM) in Lima, Peru.

Table1  Mixtures obtained with different particle sizes, polypropylene and a coupling agent. 

The extrusion of materials was carried out in the laboratory of the Peruano de Energía Nuclear, IPEN, (Peruvian Institute of Nuclear Energy) with a single screw extruder (made in the same laboratory) operating at a temperature of 175-185 °C and 30 rpm; the extruded material was then ground and subsequently pressed.

The composite materials were formed in a hydraulic press for rubber vulcanization using 21 x 21 cm molds at a speed of 0.9 cm s-1 and a pressure of 40 bars; the materials were treated during 4 minutes at a temperature of 177 to 195 °C. They were then cut with a laser at a speed of 0.78 mm min-1 and a potency of 45 w in order to obtain the test specimens, whose dimensions and norms are shown in Table 2. The mechanical tension and impact trials were carried out in the facilities of a collaborating company. The tension tests were carried out in a Zwick/Roell universal assay machine, with a speed of 5 mm min-1 and a 5 kN load cell, while a machine with a 2.010 kg ball was utilized for the impact trial.

Table 2 ASTM dimensions and norms used for making the test specimens. 

The statistical model was a completely random design (CRD), with a 3 x 3 x 2 factorial arrangement (mesh size, bamboo/ plastic mixing ratio and coupling agent concentration); with 7 replications for the tension and flexion trials and 20 for the impact trial. The design was as follows:

Ai= A0 + K0T + K1P + K2C + (K3)TP+ (K4)TC + (K5)PC +(K6)TPC + ɛTPCl

Where:

A0 = Overall mean

K0T, K1P and K2C = Effect of the ith treatment level, respectively

(K3)TP, (K4)TC and (K5)PC = Represent the double interaction effects, respectively

(K6)TPC = Triple interaction effect on the combination ɛTPCl = Effect of the random error on the combination T = ASTM mesh size (-20/+40, -40/+60, -60/+80)

P = Bamboo/plastic mixing ratio (50/50, 40/60, 30/70)

C = Coupling agent concentration (0, 2) l = Number of repetitions

A variance analysis was carried out with the SAS 9.2 Statistical Analysis System (SAS, 2008). When differences were observed between treatments (p<0.05), Tukey’s mean comparison test was applied.

Results and Discussion

Tension

Figure 1 shows the variation in the mean values and the standard deviation for the maximum resistance to tension of all the composite samples. The presence of the coupling agent was observed to favor maximum resistance. The highest resistance, of 17.8 MPa, was registered with the 30/70 ratio and the -60/+80 mesh size; conversely, the 50/50 ration for the same -60/+80 mesh size, without a coupling agent had the least resistance (11.9 MPa), without, however, exceeding the value for plastic (31.4 MPa).

Figure 1 Maximum resistance to tension of bamboo/plastic composite materials. 

Researches by Cárdenas (2012), Lisperguer et al. (2013), Martínez-López et al. (2014) and Samariha et al. (2015) obtained results of 15 to 28.8 MPa for composite materials with 50 % particles. Moya et al. (2012) registered values of 17 to 38 MPa for composites with 20 to 60 % particles; however, these values did not exceed those of plastic (40 MPa). Likewise, Idrus et al. (2011) cite 19 MPa for composites with 30 % particles. Furthermore, López et al. (2012) obtained a resistance of 60 and 50 MPa for materials with 40 and 30 % jute fibers when the coupling agent was added. Durowaye et al. (2014) register values of 4 to 6 MPa with 25 % particles of sisal.

Results for the assessed test specimens are lower than those cited in the bibliography; furthermore, no formulation had values above those of plastic. This may be due to the clustering of the particles, the irregularity of the filler form, or a low interaction between the reinforcement and the matrix resulting in poor stress transfer, causing the load to act as a defect instead of a reinforcement in the matrix and therefore producing the crack more quickly (Liu et al., 2008; Rosa et al., 2009; Idrus et al., 2011; Cárdenas, 2012; Santos et al., 2012; Moya et al., 2012; Naghmouchi et al., 2013; Ravi et al., 2014).

Although formulations with a coupling agent had lower values, there was an increase in the results; this indicates that the particles formed ester bonds, and therefore the composite material can bear more load (Rosa et al., 2009). Figure 2 shows void spaces within the composite material, taken with a USB DIGITAL MICROSCOPE (VEHO VMS 004 spectrometer.

Figure 2 Images of void spaces (circled) in a cross-section of bamboo/plastic composite materials obtained with a -60/+80 mesh and 50/50, 40/60 and 30/70 ratios, respectively. 

According to the statistical analysis, there are no significant differences in the interaction between the mesh size and the coupling agent concentration (p = 0.5802); however, such differences were found in other variables (p<0.0001). Table 3 records the values obtained from the mean comparison test, which show that the best combination was that of the -60/+80 particle size, the 30/70 ratio and the use of MAPP.

Table 3 Values for maximum resistance to tension obtained using Tukey’s mean comparison test. 

ASTM mesh size Bamboo/plastic mixing ratio (%) Coupling agent concentration (%)
Level Mean Tukey Level Mean Tukey Level Mean Tukey
-20+40 14.09 B 50/50 14.14 B 0 13.86 B
-40+60 15.45 A 40/60 14.77 B 2 16.15 A
-60+80 15.48 A 30/70 16.11 A

The variation in the mean values and standard deviation of the modulus of elasticity to tension is shown in Figure 3. The MOE was observed to increase in most combinations with larger amounts of particles in the mixture (the value for polypropylene was 0.6 GPa). In the case of test specimens with an additive, the benefit of adding the coupling agent is evident, as it increased the modulus of elasticity of the composite material. The 50/50 mixing ratio with particle size -20/+40 attained the highest MOE (1.7 GPa); conversely, the 40/60 mixing ratio with the same particle size had the lowest value for MOE (1.2 GPa).

Figure 3 MOE of bamboo/plastic composite materials in tension. 

Researches by Rosa et al. (2009), Idrus et al. (2011), López et al. (2012), Naghmouchi et al. (2013) and Ravi et al. (2014) indicate that the MOE values are directly proportional to the increase in the content of particles; other values cited by Cárdenas (2012), Lisperguer et al. (2013) and Samariha et al. (2015) vary from 0.9 to 3.6 CPa for composite materials with 50 % particles. Moya et al. (2012) documented a value of 7 to 9 GPa for composites with 20 to 60 % reinforcement. Idrus et al. (2011) registered 1.1 GPa for compounds with 30 % particles; López et al. (2012) cite values of 7 and 6 GPa with 40 and 30 % jute fibers.

The present study records higher values than those of plastic; this is because the particles provide rigidity to the composite material, i.e. they act as a reinforcement (Rosa et al., 2009; Moya et al., 2012; Naghmouchi et al., 2013; Ravi et al. 2014). However, most results are below those cited in the bibliography. In formulations using a coupling agent, there was an increase in the results; the 50/50 ratio had the highest value, as the coupling agent was able to bond with the hydroxyl groups and thereby improve the rigidity of the composite (Takatani et al., 2008; Rosa et al., 2009; López et al., 2012; Naghmouchi et al., 2013).

The statistical analysis evidenced significant differences in all the variables (p<0.0477). Table 4 shows the multiple mean comparison; the best combination was observed to be the one with -60/+80 and -40/+60 particle sizes, the 50/50 and 40/60 ratios and the use of MAPP.

Table 4 Multiple mean comparison using Tukey’s test for MOE in tension. 

ASTM mesh size Bamboo/plastic mixing ratio (%) Coupling agent concentration (%)
Level Mean Tukey Level Mean Tukey Level Mean Tukey
-20+40 1.22 B 50/50 1.35 A 0 1.11 B
-40+60 1.31 A 40/60 1.28 A 2 1.43 A
-60+80 1.27 AB 30/70 1.17 B

Flexion

Mixtures without an additive show a similar tendency as to the various particle sizes. In the case of test specimens with an ad-ditive, the presence of a coupling agent improves the resistance of composite materials; the highest resistance (22.7 MPa) was reached using the 30/70 mixing ratio; conversely, the -40/+60 particle and the 50/50 mixing ratio had the lowest resistance (15 MPa). These values, however, did not surpass those of plastic (25.4 MPa) (Figure 4).

Figure 4 Maximum resistance in flexion of bamboo/plastic composite materials. 

Cárdenas (2012), Lisperguer et al. (2013), Martínez-López et al. (2014), and Samariha et al. (2015) register values of 17.5 to 60 MPa for composite materials with 50 % particles; Bahari and Krause (2016) register a value of 59.6 MPa for composites with 25 % particles; Stark and Rowland (2003) cite values of 38.7 to 42.6 MPa for composites with 40 % particles. Likewise, Idrus et al. (2011) point out that resistance increases in direct proportion to the number of fibers; results shown in Figure 4 do not coincide.

Most values obtained in the present study are lower than those reported in the bibliography; furthermore, no formulation surpassed the value for plastic. This may be due to the presence of void spaces between the fiber and the matrix, which result in a poor interfacial union, as well as to the clustering of particles, which leads to a scarce dispersion in the matrix (Ravi et al., 2014). All of this caused a poor stress transfer, which in turn produced the flaw more rapidly. As in the outcome for maximum resistance in tension, the composite materials made with a coupling agent increased their resistance, which is an indication that the particles formed ester bonds that favored their ability to bear more load (Rosa et al., 2009).

There were no significant differences in the interaction of the mixing ratio and the coupling agent concentration (p=0.0552); however, some such differences did occur for the other variables (p<0.0001). Table 5 summarizes the results of the multiple mean comparison. The best combination was obtained with the -60/+80 particle size, the 30/70 and 40/60 ratios and the use of MAPP.

Table 5 Multiple mean comparison using Tukey’s test for maximum resistance in flexion. 

ASTM mesh size Bamboo/plastic mixing ratio (%) Cupling agent concentration (%)
Level Mean Tukey Level Mean Tukey Level Mean Tukey
-20+40 16.4 C 50/50 15.85 B 0 16.60 B
-40+60 17.53 B 40/60 18.51 A 2 18.59 A
-60+80 18.89 A 30/70 18.4 A

The variations in the modulus of elasticity means and standard deviation for flexion are shown in Figure 5; an increase in the MOE is observed in most combination with an increased number of particles in the mixture (the value for polypropylene was 0.6 GPa). The test specimens with an additive displayed a similar tendency for the various formulations; the highest MOE (0.9 GPa) was attained using the 40/60 mixing ratio with the -60/+80 particle size, while the 30/70 mixing ratio with the -20/+40 particle size had the lowest MOE (0.7 GPa).

Figure 5 MOE of the bamboo/plastic composite materials in flexion. 

In their analysis of composites with fibers and polypropylene, Idrus et al. (2011), Mattos et al. (2014) and Ravi et al. (2014) point out that the MOE increases in direct proportion to the number of fibers. On the other hand, Cárdenas (2012), Lisperguer et al. (2013),Chen et al. (2014), Samariha et al. (2015), and Bahari and Krause (2016) register values ranging between 0.9 and 5.2 GPa for composites with 50 % particles, while Stark and Rowland (2003) and Liu et al. (2008) report values of 2.1 to 3.2 GPa for composites with 30 to 40 % reinforcement.

The results of the present research, in most formulations, exceed the values for plastic. This is because the particles confer rigidity to the composite material (Ravi et al., 2014; Bahari and Krause 2016). Nevertheless, these values are below those cited in the literature due to the poor union between the materials that produces void spaces, particle clustering as a result of poor dispersion in the matrix (Stark and Rowland, 2003; Ravi Kumar et al., 2014; Bahari and Krause, 2016).

The statistical analysis indicated that there are no significant differences between the double interactions of the coupling agent concentration with the mesh size (p = 0.7565) and mixing ratio (p = 0.5995). Table 6 shows the values for the multiple mean comparison; the best combination resulted from the use of a -60/+80 particle size, 50/50 and 40/60 mixing ratios, and MAPP.

Table 6 Multiple mean comparison using Tukey’s test for MOE in flexion. 

ASTM mesh size Bamboo/plastic mixing ratio (%) Coupling agent concentration (%)
Level Mean Tukey Level Mean Tukey Level Mean Tukey
-20+40 0.69 C 50/50 0.82 A 0 0.76 B
-40+60 0.8 B 40/60 0.80 A 2 0.81 A
-60+80 0.86 A 30/70 0.73 B

Impact

Figure 6 represents the variation in the mean values and the standard deviations of the impact trial for all the samples of composite materials. No marked tendency in regard to the energy absorbed by the composite materials is observed; they all appear to be numerically similar. As for the test specimens with an additive, there is a light increase in the values of energy absorbed by the composite materials. The mixture with a -40/+60 particle size and 30/70 mixing rate reached the highest value (0.44 J), and the lowest value (0.33 J) was for the -20/+40 particle size with the 30/70 ratio; however, the values for plastic (2 J) were higher.

Figure 6 Resistance of bamboo/plastic composite materials to impact. 

Faruk et al. (2012) point out that the impact trial is the ability of the material to resist a fracture after stress is applied at a high speed. Kumar et al. (2014) emphasize the importance of the fibers in transmitting the stress to the matrix. A study by Kinochita et al. (2009) shows the values of impact to be directly proportional to the increase in particle size. Cárdenas (2012) registers values of 660 to 682 K m-1, while Lisperguer et al. (2013) obtained values of 6 to 7 J m-1 for composites with 50 % reinforcement. Bahari and Krause (2016) record a value of 3.8 kJ m-² for composites with 25 % reinforcement; both these values are lower than the 20 kJ m-² obtained for plastic.

Durowaye et al. (2014) document a value of 1.9 to 1.2 for composites with 25 % sisal particles. The values for the assessed test specimens are lower, and no formulation exceeded the value for plastic. This is due to an inadequate adhesion of the materials, which generates microspaces between the particles and the matrix; furthermore, as the number of particles increases, these may cluster due to poor dispersion in the matrix (Stark and Rowland, 2003;Ravi et al., 2014; Bahari and Krause, 2016).

The statistical analysis evidenced the presence of significant differences in the coupling agent concentrations (p = 0.0001) and in the double interaction between mesh size and mixing ratio (p<0.0001) and coupling agent concentration (p = 0.0187), but not in regard to other variables (p>0.0814). The multiple mean comparison indicates that the best combination resulted from the use of a -60/+80 particle size, the 50/50 and 40/60 mixing ratios and MAPP (Table 7).

Table 7 Multiple mean comparison using Tukey’s test for the impact trial. 

ASTM mesh size Bamboo/plastic mixing ratio (%) Coupling agent concentration (%)
Level Mean Tukey Level Mean Tukey Level Mean Tukey
-20+40 0.36 A 50/50 0.38 A 0 0.34 B
-40+60 0.37 A 40/60 0.36 A 2 0.39 A
-60+80 0.36 A 30/70 0.36 A

In most formulations with MAPP there was an increase in the mechanical properties due to the increased interfacial adhesion obtained with the use of a coupling agent (Lisperguer et al. 2013).

Conclusions

Composite materials made with a -60/+80 mesh size, a 30 % content of bamboo particles and a coupling agent register the highest values. Composites made using a -20/+40 mesh size, 50 % bamboo particles and no coupling agent have the lowest values.

The maximum resistance to tension and flexion for most composite materials was inversely proportional to the increase in the number of bamboo particles and directly proportional to the amount of coupling agent, without exceeding the values for plastic, whereas the modulus of elasticity for both properties increases in direct proportion to the content of particles and of a coupling agent, with values above those of plastic.

Resistance to impact for the compound materials is directly proportional when a coupling agent is added.

Acknowledgements

The authors would like to express our gratitude to the Programa Nacional de Innovación para la Competitividad y Productividad, INNOVATE PERÚ (National Program of Innovation for Competitivity and Productivity) for the support it provided and for having funded part of the research under project 414-PNICP-PIAP-2014, as well as to the Universidad Nacional Agraria La Molina (La Molina National Agrarian University), particularly to my Faculty of Forestry, and to the Instituto Peruano de Energía Nuclear (Peruvian Institute of Nuclear Energy, IPEN), especially to Javier Gago, Eng., and to Carlos Rojas, Eng.

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Received: July 02, 2016; Accepted: October 27, 2016

The authors declare no conflict of interest.

Karen Catherine Lázaro León: raw material processing, assessment of properties, data analysis and writing of the paper; Héctor E. González Mora and Aldo J. Cárdenas Oscanoa: review of the manuscript.

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